Head
to Tail of the Kepasa Ukulele
Each
of my Kepasa Ukulele models was born out of a customer
asking "Can you build a ukulele that looks like...?"
Most of the influences have come from early mainland ukuleles,
as well as the Dias soprano that represents the very early
ukulele that migrated from Madeira, Portugal in the late
1800s, and the Gypsy style ukes are influenced by the
Selmer-Maccaferri gypsy guitars.
My inventory of ukulele wood for back and sides generally
includes sapele (also known as African mahogany), Honduras
mahogany, various maples including New England red curly
maple, caramelized maple, koa in various grades, zebrawood,
pao ferro and East Indian rosewood.
In-stock soundboard woods generally include Sitka spruce,
Engleman spruce, Adirondack red spruce, cedar, redwood
and in the case of an all-koa or all-mahogany ukulele,
of course, matching koa or mahogany.
Let's
examine Kepasa Ukuleles head to toe, or head to tail as
it is with the uke. We'll be talking about the inside
of the uke, too. This discussion exposes my preferences,
opinions and building style regarding the details and
components that are typical of most ukuleles.
Headstock-
The shape of Kepasa headstocks vary between models, and
sometimes the same model is built with a choice of headstock
styles. I'm quite fond of the headstock shapes of the
old Harmony ukuleles. My standard headstocks are built
to 1/2" in thickness, with the exception of slotted
headstocks, such as my gypsy ukuleles have, which are
3/4" in thickness. I build a scarfed headstock, along
with a stacked heel.
Headplate-
The headplate is a thin sheet of solid wood glued to the
face of the headstock. Headplates may be up to 1/8"
thick and are sometimes matched to the same wood as the
back and sides of the ukulele. Ebony also makes a nice
headplate, which often matches the fingerboard, instead
of matching the back and sides. In addition to being cosmetically
appealing, headplates lend extra strength to the headstock.
Headplates are not absolutely essential but I like using
them. I have also installed backplates on the headstock
on a few ukuleles, mostly on slotted headstocks.
Tuners-
The majority of Kepasa Ukuleles are fitted with Grover
Sta-Tite friction tuners. They're a good quality friction
peg and are available with black plastic buttons (Grover
4B) or white plastic buttons (Grover 4W). I also have
a limited supply of faux-ivory buttons that are made to
fit on the Grover tuners as an upgrade. I also build with
Pegheds®, which are a 4:1 ratio geared tuner which
resembles a violin peg. Grover also makes a variety of
very nice geared right-angle tuners for the ukulele, in
all chrome, or gold with black buttons.
Nut-
I prefer Tusq, a manmade ivory substitute. It looks
and acts like bone and has a very clear, bell-like tone
when you drop a piece on a hard surface. I've also used
black buffalo horn, which can be polished to a very shiny
surface or left with a flat black sheen. Ebony also makes
a great nut, as well as bone.
Neck-
Kepasa Ukuleles are usually built of Spanish cedar. Martin
used Spanish cedar for the neck on their early ukes, and
it's also used as a neck wood for many high-end classical
guitars. Spanish cedar is about 30% lighter weight than
mahogany, another popular neck wood. I have also used
Honduras mahogany, koa, and maple for neck woods. Some
of my necks have been three or five piece necks of mahogany
and maple. The neck thickness on most of my ukuleles is
5/8" thick at the first fret, 3/4" thick at
the seventh fret, and then sloping into the heel. A typical
nut width on Kepasa tenors is 1 1/2".
Concert ukuleles will also generally have a 1
14/32" nut width. Kepasa soprano ukuleles
can have a nut width of 1 14/32",
1 3/8", or even less on certain
models.
Volute-
To volute or not to volute? Some stringed instrument builders
shape a diamond or bullet or "V" at the transition
between the neck and the bottom of the headstock, right
where the thumb sits. I don't.
Carbon
Fiber Rod- I've started building all of my ukulele
necks with carbon fiber reinforcement rods. The rods are
non-adjustable, but make the neck stiffer and lighter.
I previously installed carbon fiber reinforcement in just
my tenor ukuleles, but as of 2010, I install carbon fiber
rods in all sizes. The shorter neck scales don't actually
require extra support, but it's easy to include,and as
we say, "It can't hurt".
Fingerboard-
Most of my Kepasa Ukuleles have either ebony or rosewood
fingerboards. I've also used cocobolo rosewood, koa and
maple.
Frets-
I use two sizes of fretwire; a narrow vintage style fretwire
and a medium small fretwire for some larger ukes. Lately,
I've been installing the narrower fretwire on all ukes
unless medium wire is requested.
Inlay-
I'm not a big fan of inlay, above and beyond the standard
round MOP (mother of pearl) dots as position markers on
the fingerboard. That's usually enough shiny stuff for
me. But I'm very happy to outsource your inlay needs,
usually to David Nichols at Custom Pearl Inlay in upstate
New York.
Side
markers- All Kepasa Ukuleles have side markers positioned
at the same frets as the fretboard inlay markers, usually
at the 5th fret, 7th fret, 10th fret and 12th fret. I'd
be willing to skip them if you asked, but I can't guarantee
you'll play the right notes...
Heel-
The heel, which is the part of the neck that joins the
body, is a good example of form and function. The heel
has an important job in helping to hold the neck onto
the body at the right angle and with the right amount
of mass. The heel can also be a beautiful part of the
ukulele. I usually style my ukes with a triangular shaped
heel that resembles the old Harmony and Regal ukuleles.
Kepasa gypsy ukuleles have a heel that is square in shape,
styled after the Selmer-Maccaferri gypsy guitars.
Bolt-on
Neck- There are several effective ways to attach a
ukulele neck to the body. I prefer a single bolt system
that includes a threaded brass insert that is installed
into the heel of the neck. A hole is drilled into the
heel area of the body to accommodate a ¼"
thick hex bolt. The bolt is inserted through the soundhole
and tightened into the insert mounted in the heel.
Body-
The body consists of the soundboard, back and sides, also
referred to as rims. Different wood types will offer very
different sounds, as discussed more thoroughly under "Soundboard".
Sides-
Sometimes referred to as rims. The wood type of the sides
matches the wood type of the ukulele back.
Back-
Usually the same wood type as the sides, as above.
Soundboard-
Up to 95% of the sound quality comes from the soundboard.
Different woods have different tonal properties. Spruce
tends to be quite full-toned, with clear highs. Mahogany
has a warmer and more midrange type sound. Cedar generally
has less volume but has a great tone and is well balanced
from highs to lows. (Most classical guitars have cedar
tops).
Soundhole-
The soundhole is usually round, except on the gypsy ukulele
and the KeVita uke, which both have a D-shaped soundhole.
The thinline hollowbody Comet often has double pukas,
which are two smaller sized soundholes positioned on both
sides of the soundboard at the upper bout.
Binding-
I use both wood and plastic binding. Wood binding can
be maple, rosewood, cocobolo or other, while plastic can
be tortoise-shell, black, white, creme, ivoroid, and others.
Combinations of colors and even combinations of wood and
plastic binding can achieve an almost limitless choice
of looks. I generally bind the top and back of the ukulele
unless you ask me to bind only the top. The headstock
can also be bound, although I typically don't unless you
request it.
Soundhole
Trim- Instead of the more conventional soundhole rosette,
I like to use a ring of binding inside the soundhole that
matches the body binding.
Tailpiece
Trim- This type of trim is not present on all ukuleles.
It can be requested on any uke and or left off any uke.
The material used for the tailpiece trim usually matches
the binding, but often may be a complimentary color or
material.
Bracing-
The bracing is one of the most beautiful parts of the
ukulele, yet we rarely get to see it again after the uke
is fully built. The internal braces, under the soundboard
and visible on the the inside back of the uke, help to
stiffen the top and back plate. The top and back plates
on a quality ukulele are generally pretty thin and would
collapse under the tension of the strings if not for the
reinforcement of the bracing.
Kepasa soprano and concert ukuleles generally have a brace
just above and below the soundhole, and a bridgeplate.
Larger body ukuleles like the Gypsy Rose concert, and
all of the tenors, employ additional support braces for
the soundboard. I alternate between using three fan braces
or one additional ladder brace, depending on other building
factors of the specific ukulele. Kepasa ukes have either
two or three braces on the back, depending on the size
of the ukulele.
Bridge-
My bridge shapes vary from model to model. Most of my
soprano and concert ukuleles have a bridge that is rather
squarish with the bottom ends tapering inward. The wood
type will match the fingerboard, usually ebony or rosewood.
Tenor ukes may also have the same bridge, or they may
have a bridge shaped like the Gypsy Rose tenor ukulele.
Bridgeplate-
The bridgeplate is another component that you should never
need to see, at least not without a mirror inside the
ukulele. The purpose of the bridgeplate is to reinforce
the area of the soundboard that the bridge is glued onto.
Materials used for the bridgeplate can be rosewood, mahogany,
maple or koa. I select the bridgeplate material based
on the stiffness and thickness of the soundboard.
Pickups-
Currently, when I install a pickup in a ukulele, it's
usually a Mi-Si Acoustic Trio. The thinline hollowbody
Comet usually gets a Shadow pickup with controls for volume
and tone.
Bling- I'm not much into excessive ornamentation
on ukuleles. I can outsource inlay artwork for your needs.
Tone- It's all about the tone, baby! Ukuleles have
sometimes gotten a bad rap for their sound. There are
too many mediocre sounding ukuleles in the world, and
it's my mission to bring the average way up. A customer
and friend of mine wrote "Kevin is one of the few
builders who makes ukuleles that actually sound good..."
I consider that one of my highest praises.